Kyrgyzstan Introduces Pulp Egg Tray Line to Improve Production Automation
A local eco-friendly packaging company in Kyrgyzstan had long relied on traditional egg tray production methods, which involved high labor intensity and resulted in low productivity and escalating labor costs. The company urgently needs a set of highly integrated, robust automation pulp egg tray line systems to optimize staffing, increase production capacity, and reduce operating costs.
Client’s project objective
- The client’s core objective for this equipment upgrade was to increase the level of automation by at least 50% from the existing production base.
- It was necessary to ensure a smooth transition from egg tray molding, drying and collection.
- At the same time, achieve continuity and stability of the production process to meet the delivery capacity of larger orders and to support long-term sustainable development.
Customized solution for pulp egg tray line
The Shuliy team conducted several rounds of technical communication with the client in Kyrgyzstan to understand their production bottlenecks and automation needs.
Based on the customer’s concerns about equipment stability, ease of operation, and subsequent maintenance costs, we proposed the SL4-1 pulp egg tray line as the core, together with a fully automated continuous drying system and tray collection and palletizing device, to improve the overall processing efficiency.
Production line project configuration details
The customer finally decided to introduce the SL4-1 линия по производству лотков для яиц with the following configuration:
- Production capacity: 1500 egg trays/hour
- Number of molds: 4 drums, 1 mold head configuration
- Raw material: waste paper
- Finished product type: paper egg tray
- Supporting equipment: automatic metal continuous drying system, automatic tray collection system
- Installation: Shuliy engineers on-site technical guidance installation
At present, the egg tray production line has been successfully installed and put into operation in Kyrgyzstan.
The whole line realizes efficient resource utilization of waste paper through highly automated pulp preparation, molding, drying, and stacking systems. This not only significantly improves production efficiency and product consistency, but also effectively reduces the uncertainty caused by manual operation.
