Mesin Pembuat Nampan Sepatu | Jalur Sisipan Sepatu Berbentuk Pulpa
| Kapasitas | 1000–7000 pcs/h |
| Material | Kertas bekas |
| Process | Pulping → Forming → Drying |
| Molds | Customizable |
| Produk | Shoe trays & inserts |
| Feature | Eco-friendly, low cost |
Anda sekarang dapat bertanya kepada manajer proyek kami untuk rincian teknis
The shoe tray making machine is used to produce moulded pulp shoe insoles, shoe trees and shoe packaging liners. It utilises waste paper (such as old newspapers, cardboard boxes and books) as its primary raw material, employing an integrated process comprising pulping, vacuum moulding, demoulding, drying and hot pressing.
In terms of production capacity, the shoe tray making machine supports flexible configurations ranging from 1,000 to 7,000 units per hour. Customers can select different models according to their production scale, with options available for single-sided, four-sided and eight-sided turntable designs.
Each mould station can be configured with 3 to 6 mould positions, meeting the diverse requirements of everything from small and medium-sized factories to large-scale industrial production lines.
Given the diverse structure of footwear products (including trainers, leather shoes and children’s shoes), the shoe insole moulding machine supports fully customised mould design.
Moulds can be precisely developed according to shoe dimensions, support structures and brand requirements, ensuring that the finished products not only offer excellent support and protection but also serve as effective display and brand packaging solutions.
Industry use of shoe tray making machine
- Versatile product types: capable of producing shoe inserts, bottom trays, box liners, and custom logo-embossed shoe trays for various packaging needs.
- Wide industry coverage: suitable for shoe manufacturers, export packaging companies, e-commerce warehouses, eco-packaging suppliers, and OEM/ODM factories.
- Flexible application scenarios: ideal for large-scale production of eco-friendly shoe packaging, replacing plastic and foam materials, and meeting EU and US environmental standards.
- Cost-effective solution: enables in-house packaging production, reducing material and logistics costs while enhancing brand value and product presentation.
Pulp shoe insert machine core advantages
- Manufactured using a waste paper recycling process, the products are 100% biodegradable and comply with the requirements of the ‘plastic restriction order’.
- Using waste paper, cardboard boxes, old books and similar materials as raw materials ensures a wide range of sources, low costs and substantial profit margins.
- We support customisation for various structures, including shoe inserts, shoe trees and shoe box liners, and can also engrave brand logos.
- By simply changing the moulds, we can produce: shoe inserts, shoe trees, egg trays, coffee coasters, medical trays and liners for electronic products.
- A PLC intelligent control system combined with automatic stacking and packaging significantly reduces reliance on manual labour.
Working principle of shoe tray making machine
The shoe tray making machine adopts advanced molded pulp vacuum forming technology to convert waste paper into high-strength, eco-friendly shoe trays through a fully automated production process.
The complete production line integrates pulping, forming, drying, hot pressing, and automatic packaging systems, enabling continuous, large-scale, and standardized production.
Pulping System
Waste paper is mixed with water and additives in a hydraulic pulper, where it is broken down into a uniform, fine pulp, which is then conveyed to a pulp tank for storage.
Forming System
The pulp is drawn onto the mould by vacuum suction, forming a wet shoe insole blank on the mould surface, which is then automatically transferred to a conveyor system for demoulding.
Drying System
The wet shoe insole blanks undergo rapid moisture removal via a hot-air drying line, tunnel kiln or natural drying methods, achieving preliminary shaping.
Hot Press System
The dried shoe insoles undergo high-temperature, high-pressure shaping to make the product more robust, flat and structurally stable, whilst improving stacking and transport performance.
Automatic Packing System
Finished products undergo automatic stacking, counting and packaging to ensure standardised handling prior to dispatch.
Hot press molding machine (key upgrading equipment)
The hot press system is one of the core pieces of equipment that determines the quality of shoe insoles. By precisely controlling temperature and pressure, it ensures the product offers:
- Greater rigidity
- A smoother surface
- Enhanced structural stability
- Easier stacking and transport
At the same time, it significantly improves the product’s visual quality, making it more suitable for the high-end footwear packaging market.
Shoe tray making machine technical parameters
| Model | Production Kapasitas | Total Kekuatan | Voltase | Installed Area | Pulp Consumption | Water Consumption | Production Structure |
| SL-1000 | 800–1000 pcs/h | 35–40 kW | 380V / 50Hz | ~70–90 m² | 70–90 kg/h | 140–180 kg/h | Single- side rotary |
| SL-1500 | 1200– 1500 pcs/h | 40–45 kW | 380V / 50Hz | ~90–110 m² | 100–130 kg/h | 200–260 kg/h | Single / Four-side optional |
| SL-2500 | 2000– 2500 pcs/h | 50–60 kW | 380V / 50Hz | ~110–140 m² | 160–220 kg/h | 320–440 kg/h | Four-side rotary system |
| SL-3000 | 2600– 3200 pcs/h | 60–70 kW | 380V / 50Hz | ~130–160 m² | 220–260 kg/h | 440–520 kg/h | Four-side high- efficiency |
| SL-4000 | 3500– 4200 pcs/h | 85–100 kW | 380V / 50Hz | ~160–200 m² | 280–340 kg/h | 560–680 kg/h | Four / Eight-side optional |
| SL-5000 | 4500– 5200 pcs/h | 100–110 kW | 380V / 50Hz | ~180–220 m² | 360–420 kg/h | 720–840 kg/h | Eight-side rotary system |
| SL-7000 | 6000– 7000 pcs/h | 110–130 kW | 380V / 50Hz | ~220–260 m² | 450–520 kg/h | 900–1050 kg/h | High- speed multi- station |
By changing the moulds, the same production line can also be used to manufacture eco-friendly packaging products such as egg trays, fruit apple trays and coffee cup trays, thereby maximising the equipment’s versatility and return on investment.
If you are interested in other pulp moulding equipment, such as egg tray moulding machines, apple tray moulding machines and coffee cup tray moulding machines. Please feel free to contact us to find out more about our range of products and discover our comprehensive one-stop eco-friendly packaging solutions.
